Products

Rex Performance Products specializes in the production of closed-cell, polyethylene foam, a durable and flexible material used in a variety of industrial packaging, bedding, medical, construction, case goods and consumer recreation applications. Lightweight, with high-performance cushioning properties, PE foam is water resistant and easily die cut. End users choose PE foam for its cost savings and cube optimization. Rex Performance Products offers a full product suite including plank and roll stock available in a range of colors and densities. Our Engineering, Design, and Production staff is readily available to offer custom solutions suitable to an array of applications.

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Laminated Plank

RPP plank is offered in 1/2” sheets as well as 1” solid foam. Thicknesses range from 0.5” to 12”.  Standard colors listed below.  Additional colors available upon request.


ECO Foam is an economical solution for product protection. Nominal 1.7LB and 2.2LB foam with similar properties to standard laminated plank, ECO Foam offers customers the choice of sustainably-extruded materials with at least 60% recycled resin content.

Thickness:  0.5″ – 12″
Offered in:  1/2″ & 1″ sheets
Available:  Black


Anti-Stat PE Foam is available in nominal 1.7LB and 2.2LB laminated plank containing internal anti-static agents designed to eliminate static potential and dissipate electro-static discharges. RPP AS foam meets standards EIA 541, ANSI; EOS/ESD.

Thickness:  0.5″ – 12″
Offered in:  1/2″ sheets
Available:  Pink, Black.  Additional colors as well as 2.2LB density available upon request.


120 Plank is a cost-effective, cushioning protection for lighter applications. Nominal 1.2LB foam with an exceptionally high strength-to-weight ratio.  This light-density laminated plank is highly flexible and easily fabricated.

Thickness:  0.5″ to 12″
Offered in:  1/2″ sheets
Available:  Natural, Mint, Light Grey.  Additional colors available upon request.


170 Plank offers cushioning protection comparable to conventional nominal 1.7LB extruded planks, with a softer surface that can be fabricated and heat bonded with ease.

Thickness:  0.5″ to 12″
Offered in:  1/2″ sheets (all); 1″ sheets (Natural & ECO Black)
Available:  Natural, ECO Black, Black, Anti-Stat, Denim.  Additional colors available upon request.


220 Plank offers protection for heavier applications. Manufactured with the same high-quality standards as other densities, nominal 2.2LB foam combines maximum cushioning with high-dimensional stability.

Thickness:  0.5″ to 12″
Offered in:  1/2″ sheets (all); 1″ sheets (Natural & ECO Black)
Available:  Natural, ECO Black, Black, Pink (Anti-Stat).  Additional colors available upon request.


400 Plank offers substantial protection for heavier applications. Strong and resilient, this nominal 4.0LB high-density foam provides maximum durability.

Thickness:  0.5″ to 12″
Offered in:  1/2″ sheets
Available:  Natural, Black.  Additional colors available upon request.


600 Plank offers maximum protection for the heaviest applications. Strong and resilient, this nominal 6.0LB high-density foam provides maximum durability.

Thickness:  0.5″ to 4″
Offered in:  1/2″ sheets
Available:  Natural, Black.  Additional colors available upon request.

Roll Stock

Thin Foam  Nominal 1.2LB, light-density polyethylene thin foam is a nonabrasive, tear-resistant material suitable for multiple surface protection and cushioning applications. Available thicknesses from 3/32″ to 1/4″ in width selections of 48″, 60″, or 72″. Natural in color.


Special Density  Nominal 1.7LB and 2.2LB densities available in a variety of thicknesses. Natural and Black. 1/2″ Nominal. 1.7LB ECO BLK and Natural roll stock also available.


High Density  A popular choice for multi-density plank applications and projects requiring added packaging protection.

Specialty Foam

RFoam:  Nominal 1.7LB R FOAM. A thermal-insulated polyethylene foam with enhanced thermal resistivity.  R value is an insulating material’s resistance to conductive heat flow and is measured in terms of its thermal resistance: the higher the R value, the greater the insulating effectiveness. RFoam is moisture-resistant, resilient and non-abrasive.


1.7LB PE has an R value of 2.3, whereas RPP R Foam has a 2.8 R value. This material is an excellent alternative to traditional cold change storage insulators. Enhanced thermal insulation provides additional performance characteristics to traditional laminated plank and is a cost effective method of coupling proven shock resistance with thermal insulation.


MIL-A-A-59136 CID: PE  available with nominal density of 1.8LB (Natural only, extruded at 1″) and 2.2LB (Natural and Black, extruded at 1/2″).  Certified to meet stringent MIL-A-A-59136 CID specification and less than 10% LEL requirement.  Military-grade PE ensures consistent cushioning performance over an extended period of time. Natural in color.


Multi-Density Layer Foam (MDL): High density, 1/8″ or 1/4″ PE foam laminated to any standard plank.  Create a hinge foam for pallet lining or case good applications.  Easily die cut and fabricated.


Fire Retardant Foam: Fire retardant laminated plank and roll stock in 1.9LB density black and light grey. Certified to ASTM E84, meets Class 1 or A.  FSI – 5 (0-25), SDI – 135 (450 Maximum). Additional certifications: UL94 – HBF.  FR foam contains flame-retardant additives designed to meet the US Federal Standard FAR 25.853 and provides performance necessary in regards to Flame Spread Index (FSI) and Smoke Developed Index (SDI).

4LB foam passes FMVSS 302 with a burn rate of 37mm/min and specified max – 102 mm/min.

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